Custom Rugs Made to Order | Custom Rug Sizes | Factory Direct Since 1987 | RugKnots
Custom Rugs Made to Order | Custom Rug Sizes | Factory Direct Since 1987
Custom Rugs Made to Your Exact Size
Any size. Any shape. Any color. Every rug is made to your exact size β hand-knotted, hand-tufted, or machine-made and shipped free to your door. No middlemen. No inflated prices.
Why RugKnots
We Are the Factory. You Get Factory Prices.
Most rug companies are middlemen β they buy from manufacturers and mark up the price by 200β400% before selling to you. When you search for custom area rugs factory direct, RugKnots is exactly what you're looking for. At RugKnots, we are the manufacturer. Our family has been hand-crafting rugs since 1987, making RugKnots one of the most trusted family-owned custom rug companies in the United States, which means when you order a custom rug from us, you are paying the actual cost of making it β not a retailer's markup.
This is why our custom rugs cost 40β60% less than what you would pay at a department store or interior design showroom for the exact same quality.
- No middlemen β direct from our looms to your home
- Any size or shape β including odd dimensions, L-shapes, and runners
- Full color matching β send us a swatch, paint chip, or photo
- Custom logos & monograms β for residential and commercial projects
- Free shipping β on every custom order, anywhere in the US
See It In Action
How Our Custom Rug Ordering Process Works
From your first idea to the finished rug on your floor β watch how RugKnots handles every step of the custom rug process. You share your vision, our design team creates a digital rendering for your approval, and we handle everything else.
The entire process is transparent. You receive regular production updates and photos throughout the making of your rug, so you always know exactly what is happening.
Start My Custom Order
The Process
4 Simple Steps to Your Custom Rug
Ordering a custom rug from RugKnots is straightforward. Our team guides you through every step so there are no surprises.
Share Your Vision
Email us your size requirements, color preferences, style inspiration, or a photo of your room. Our design team responds within 24 hours.
Approve the Design
We create a digital rendering of your rug β exact colors, pattern, and dimensions β for you to review and approve before we start production.
We Craft Your Rug
Our artisans hand-knot, hand-tuft, or machine-weave your rug to the approved design. You receive photo updates throughout production.
Free Delivery to Your Door
Your finished rug is carefully packaged and shipped free to anywhere in the continental United States. No hidden fees.
Construction Types
Choose Your Custom Rug Material
Every material has different strengths. We help you choose the right one for your space, traffic level, and budget.
Hand-Knotted Wool
The most durable and valuable construction. Each knot is tied individually by hand β a 9x12 rug can contain over 1 million knots. These rugs last 50β100+ years and actually increase in value over time.
- Lasts 50β100+ years
- Increases in value over time
- Ideal for heirloom pieces
- Best for high-traffic areas
- Fully reversible
Hand-Tufted
Yarn is punched through a canvas backing using a tufting gun, then a backing is applied. Faster to produce than hand-knotted, making it more affordable while still being genuinely handmade with excellent quality.
- Lasts 15β25 years
- Rich, plush pile height
- Wide range of designs
- Best for bedrooms & living rooms
- Available in wool, viscose, silk blends
Machine-Made
Woven on power looms with precision and consistency. Perfect for large spaces, rental properties, or anyone who wants a beautiful custom rug at the most accessible price point. Available in polypropylene, polyester, and nylon.
- Fastest lead time (2β4 weeks)
- Stain-resistant options available
- Ideal for high-traffic & outdoor use
- Easy to clean
- Best price-per-square-foot
Custom Rug Sizes
Custom Rug Sizes & Pricing Guide
These are our most popular custom sizes. Don't see your size? We make rugs in any dimension β just ask.
| Size | Best Room | Machine-Made | Hand-Tufted | Hand-Knotted | Shop |
|---|---|---|---|---|---|
| 2Γ3 | Entryway, Bathroom | $40β$80 | $80β$150 | $120β$250 | Shop 2Γ3 |
| 3Γ5 | Kitchen, Small Bedroom | $60β$120 | $120β$220 | $180β$350 | Shop 3Γ5 |
| 4Γ6 | Dining Room, Office | $90β$180 | $180β$320 | $280β$500 | Shop 4Γ6 |
| 5Γ8 | Living Room, Bedroom | $130β$260 | $260β$480 | $400β$750 | Shop 5Γ8 |
| 8Γ10 Most Popular | Living Room, Master Bedroom | $200β$400 | $400β$750 | $800β$1,400 | Shop 8Γ10 |
| 9Γ12 Best Value | Open-Plan Living, Dining | $280β$560 | $560β$1,000 | $1,100β$2,000 | Shop 9Γ12 |
| 10Γ14 | Large Living Room | $380β$750 | $750β$1,400 | $1,500β$2,800 | Shop 10Γ14 |
| Runner (2Γ8β3Γ12) | Hallway, Staircase, Kitchen | $80β$200 | $160β$380 | $280β$600 | Shop Runners |
| Round (4β²β10β² dia.) | Dining Room, Foyer | $100β$320 | $200β$600 | $350β$1,100 | Shop Round |
| Custom / Odd Size | Any Room | Contact us for a personalized quote | Get Quote | ||
* Prices shown are approximate ranges. Exact pricing depends on design complexity, pile height, and material grade. Contact us for a precise quote.
Who We Serve
Custom Rugs for Every Space & Project
Whether you are a homeowner, interior designer, or commercial buyer, we have the capacity and expertise to deliver.
Residential Homes
Perfect for unusual room dimensions, open-plan spaces, or when you simply cannot find the right size or color in any store. We make it exactly as you need it.
Interior Designers
Trade pricing available for designers and decorators. We work with your color boards, floor plans, and client specifications to deliver on-spec, on-time.
Hotels & Hospitality
Commercial-grade custom rugs for lobbies, corridors, guest rooms, and event spaces. Bulk pricing, fire-retardant options, and heavy-duty backing available.
Corporate Offices
Brand-matched colors, logo integration, and professional-grade durability for reception areas, boardrooms, and open-plan offices.
Wedding & Event Gifts
A custom rug with a monogram, wedding date, or family crest is one of the most unique and lasting gifts you can give. We create heirloom pieces.
Boats & Unusual Spaces
Curved edges, L-shapes, irregular polygons β if you can describe the shape, we can make the rug. Outdoor-rated materials available for marine environments.
Customer Reviews
What Our Custom Rug Customers Say
"I needed a 7'3" Γ 11'6" rug for an awkward living room β a size that doesn't exist anywhere. RugKnots made it perfectly. The color matched my sofa exactly. Incredible quality and the price was about half what I expected."
"As an interior designer, I've worked with many rug companies. RugKnots is the only one that consistently delivers on custom orders β on spec, on time, and at a price my clients love. The digital rendering process is excellent."
"We ordered a custom rug for our hotel lobby β 14 feet wide with our logo woven in. The team was professional throughout, sent photos during production, and the finished product exceeded our expectations. Will order again."
Common Questions
Custom Rug Sizes & Ordering FAQs
Everything you need to know before placing your custom rug order.
Ready to Order Your Custom Rug?
Tell us your size, style, and color β we'll handle everything else. Free quote, no commitment.